Classic Productivity Systems

BOOK OUTLINE

The Consultant

Four-Month Detailed Operations Audit vs. Three-Day Operations ROI Review

Survey and Report

Classic Productivity Systems

Case Studies

Quiz  - Your Productivity Evaluation

Manufacturing / Warehouse Labor Standards Kit

Paced Assembly with Robotic Work Cells

Standard Productivity Implement Procedures

Materials Handling Sizing, Savings and ROI Dials

Gray Conveyor System (grasp) Configurations and Budget Costing

Bibliography

BOOK EXCERPT

 

Stimulus funding for manufacturing job creation 

4.    Classic Productivity Systems 

4.32    Paced Assembly with Robotic Work Cells - for assembly manufacturers to be cost competitive with countries that violate human rights – they must semi-automate!

CLASSIC PRODUCTIVITY SYSTEMS

 

For the assembly manufacturer or distribution center

Operations Audit

Standards and methods

Paced Assembly with/without Robotic Work Cells

Short-Interval Scheduling

Labor Reporting

Industrial Incentives

Pick and Pack Systems

Staffing / Thruput Analysis

Job Evaluation

Manufacturing / Warehouse Labor Standards Kit

The Standards Guide for PCB Component Insertion

BOOK ONE CONTAINS 

The Standards Guide - PCB Insertion Time Values  

 Conveyor system configurations for printed circuit board component assembly, thermo-electric module assembly and electrical wire harness assembly. 

Materials handling sizing and costing dials

BOOK TWO CONTAINS 

Detailed Methodology on how to use staffing agencies to cut the cost of industrial engineering services! 

Step-by-step procedure on how to prepare your own manufacturing operations audit! 

Examples of paced assembly scenarios, industrial engineered standards, pick / pack systems and group piece work, gain sharing incentives!

Manufacturing /  Warehouse Labor Standards Kit 

BOOK THREE CONTAINS 

Step-by-step procedure on how to prepare your own distribution center operations audit! 

Conveyor system configurations for case or pallet or sku LSRS picking system 

Three-Day DC Operations Efficiency Analysis Example 

Gain Sharing Incentive Plan Example and Implementation Cost

Joseph D. Gray is a contract industrial engineer doing business over 30 years for 50 plus corporations involving 200 productivity projects.   He has in-depth experience analyzing an entire facility to develop a cost reduction master plan prior to implementation or performing productivity projects within the fields of direct labor controls, materials handling mechanization and product automation.

This is Mr. Gray’s first book. He hopes this extensive documented experience will serve as an invaluable tool f...